Sealer Adhesion Problems

600_F

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Over the past few months, I have been teaching myself how to paint and do body work as I have always wanted to learn how to do it. I've also been reading a lot of posts here and pickup up a lot from it as well. Never heard of any SPI products until I got some primer at my local store, and I was amazed of how helpful they were. I've never seen a company where you could just call a non 800 number and someone picks right up and you can talk to them, especially given that I am just some non-professional guy in his garage who won't be buying near the amount of product that a body shop or professional would.

With that said I am trying to paint a 2011 GMC Sierra Denali in 800J white diamond pearl, which I have learned is probably the most difficult color to learn on. It also has OEM peeling paint issues like a lot of the other trucks like this one. I took about 70% of the hood down to bare metal with an 80 grit fiber resin disk after scraping all the peeling paint I could tell that was not adhering. I then sprayed some SPI epoxy, followed by some 2k acrylic filler primer, then sanded the filler primer to 400 if I remember correctly. So the day I was going to paint the base on I used the 4101 grey sealer with one wet coat. But I had noticed it looked a little rough, and I see others on this forum have talked about that and how it works a lot better at 4:1:2 like the data sheet says. I can't remember if I reduced it a little more than 4:1:1 or what, but I was concerned about the rough texture showing in the base so I lightly wet sanded it after a hour or so with a maroon (supposedly 600 grit) scuff pad. I then sprayed the base, midcoat, and clear.

Now about a month later I am sanding the clear back down on it to 600 grit since I am going to respray it with a different color basecoat, since I wasn't satisfied with the color match I got the first round. Then I notice a small flake chip off while trying to fix a high spot in the finish. I got my razor and decided to test it to see if it would chip off any more and it went the whole entire length of the hood. Turns out 98% of the basecoat peeled right off to reveal the sealer underneath.

From my research it looks to me like the only reasons why paint should ever peel is either contamination or insufficient sanding. Now I understand this is sealer so it is designed to spray wet on wet as long as it's within the 4-hour time window. My guess is that (it's hard to remember it was about a month ago since I first painted it) maybe I didn't have the hood fully dry from water after wet sanding it with the scuff pad, or maybe I damaged it somehow by wet sanding it and maybe wasn't supposed to since it is sealer. I hope I don't have to redo the doors and quarter panel I did with sealer as well. The sealer definately has very good adhesion with the 2k fillter primer below it and you can't scrape it with the razor and it will feather out nicely. Does anyone else have any ideas what I could have done wrong? The base was a Pro Spray just mixed with reducer 1:1 with no activator/hardener. I attached some pictures after I used a razor and peeled the basecoat off and you can see the tiny spots where it was adhearing better, I just can't think of what made thoes spots any different that they held on so much better. The base peeled clean off in most areas like butter. Thanks for the help.
 

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Second time on this forum I’ve seen this exact issue with ProSpray.

I used it on my Mustang in 2015. Was really good at least back then and was highly regarded paint on this forum.
 
Oh, that's interesting, given its price I would think it's somewhat of a premium paint. I am kind of at the mercy of whichever paint's color matches the best and so far, it seems no one can match it, which I am 99.9% sure I have untouched OEM paint so I would think a variant exists out there for it. I'm using Matrix Edge EPB premium basecoat next to spray with and on the spray out card looked like a very close match, but the base and pearl I sprayed out already on the doors and quarter panels was still off quite a bit, it was a little better maybe than the Pro Spray though. I had somewhat of an idea of how expensive automotive paint was before I got into this, but now after trying to get a correct paint match, and having to respray to correct mistakes, it's now opened my eyes on just how expensive this stuff really is. I guess it helps me learn my lessons better as every mistake/run/bug/dirt nib costs a fortune haha.

Also, for what it's worth I didn't use a Pro Spray/Valspar reducer, I just used a regular reducer I got from the paint store, but now I have a slow reducer as well, but when I sprayed the peeling paint, it was with regular/normal.
 
Sorry I meant 6401-1 2K Sealer with 6501-4 2K Standard Activator mixed 4:1;1. I think I used Kapci or General Max standard reducer since that's all I can get from the paint store, I know it says it's important to use SPI 870, 855, 895 reducer, so not sure if that could have caused something to happen.
 

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Ugh, weird brands of reducer can do all kinds of bad things. I'm not even qualified to answer because I just don't use the stuff, maybe to wash a gun. We need @Barry
 
My Automotive Art supplier sells Kapci. Says it's good stuff (in general). He's a painter/body guy as well and is particular and does very nice work, so I believe him. Doesn't make me want to use any of the products though. SPI reducer is the finest urethane reducer I've ever used.
You would do well to use SPI reducer in SPI products.

BTW your peeling issue is the same as one of the top guys here experienced using Pro-Spray. So it's highly likely that it's an issue with Pro-Spray.
 
Thanks everyone for the replies. I am going to order up some SPI reducer. Hopefully the matrix edge EPB basecoat I am spraying this time won't have any issues. I will be using the slow activator/hardener with it which it appears that this only helps with adhesion to the clear coat and doesn't do anything to help adhesion with the primer or whatever is underneath it. Hopefully it will also help with resisting rock chips.

I guess I will also try contacting Pro Spray/Valspar, but then again, I'm not using it anymore not sure what I can use it on either as I don't think pearl white furniture would look that great haha.

I DA sanded the hood down after peeling off all of the basecoat. On this hood I had about 60-70% of it sanded down to metal on both sides and left the OEM + a little of a sanded down coat a previous dealer sprayed on it. So, it will have the SPI 6600/6700-4 as a base directly to the 80 grit DA'ed metal, then the Kapci 670 filler primer sanded flat, then the SPI sanded down flat as well. I sprayed another 2 coats of the Kapci 670 and I will sand that down as well and hopefully it will fill the remaining razor blade gouge marks that I filled most of them with some UV spot putty. It was around 12 mils before I started sanding so it should be a little under that so it's not too thick. I had to go down to bare metal because of the OEM paint peeling issue which so far has affected well over half the surface of the truck. In some places OEM paint adhesion is just slightly better and it dosen't peel right off but leaves a little specs of the OEM paint behind on the e-coat. I know the general guideline is that if it feathers you should be good, and even the OEM paint that peeled like a hot knife through butter would still feather on a DA, but I figured I would still grind it to bare metal and not risk it.

The Matrix Edge data sheet recommends P400-P600, so I will probably start with 120 or 220 grit on my longboard sanding block, then probably a 320 on the sanding block, then a 400, then a 600 both on my DA. I keep having old time painters tell me I shouldn't sand it that fine and that I need to stop at 320 but I am worried about showing imperfections and scratches. I would think adhesion should keep going up with higher and higher grits as you are increasing surface area more and more, and I also feel like I should follow the paint manufacture's data sheet as well.
 
My Automotive Art supplier sells Kapci. Says it's good stuff (in general). He's a painter/body guy as well and is particular and does very nice work, so I believe him. Doesn't make me want to use any of the products though. SPI reducer is the finest urethane reducer I've ever used.
You would do well to use SPI reducer in SPI products.

BTW your peeling issue is the same as one of the top guys here experienced using Pro-Spray. So it's highly likely that it's an issue with Pro-Spray.
I sprayed some Kapchi satin black SS around Jan, sprayed on the car ok and looked nice. Had leftover so I put it in a plastic bottle, next day it was still liquid :oops:. Catalyzed and properly mixed mind you, a week later it was still liquid in the bottle. It seemed fine on the car, but I won't use any more.
 
I sprayed some Kapchi satin black SS around Jan, sprayed on the car ok and looked nice. Had leftover so I put it in a plastic bottle, next day it was still liquid :oops:. Catalyzed and properly mixed mind you, a week later it was still liquid in the bottle. It seemed fine on the car, but I won't use any more.
the sem hot rod black was like that. i dont know about a week later but 3 days later and its still not hard in the cup
 
Are ya'll talking about primer or basecoat? I have basecoat (that I didn't mix hardener in at first, just reducer) that has sat for weeks and I reused it. At over $150/quart I don't see how you couldn't try to save and reuse it. I didn't think pure solvent based things had a pot life?
 
Does anyone get worried about loosing adhesion sanding with 400+ grit on primer? I know most datasheets for both the basecoat prep and the primer will say using between 400 and 600 but it seems like people think it will lose adhesion and only sand to a max of 320. I would think adhesion would keep improving past 320 because you are increasing surface area for the boundaries of the paint to react and cure and bond? So is there a theoretical limit to adhesion and grit number?
 
Well for basecoat the rule of thumb is 400 for solids and 600 for metallics. No adhesion loss with 600 but never go beyond that. If you were to sand 320 then metallic you will see the scratches. Always good to shoot a sealer though
 
My Automotive Art supplier sells Kapci. Says it's good stuff (in general). He's a painter/body guy as well and is particular and does very nice work, so I believe him. Doesn't make me want to use any of the products though. SPI reducer is the finest urethane reducer I've ever used.
You would do well to use SPI reducer in SPI products.

BTW your peeling issue is the same as one of the top guys here experienced using Pro-Spray. So it's highly likely that it's an issue with Pro-Spray.
I cant comment on pro spray but ive used kapci base on 2 projects recently and I really liked it. Covered decent and great metallic/pearl lay down. Were both all overs so no comment on match. Also used spi reducers so cant comment on their reducers
 
Well for basecoat the rule of thumb is 400 for solids and 600 for metallics. No adhesion loss with 600 but never go beyond that. If you were to sand 320 then metallic you will see the scratches. Always good to shoot a sealer though
So I've sanded the 2k Kapci acrylic down to 400 on a DA and I've broken through in a bunch of different areas, usually I have to spray primer again at least twice for full coverage after sanding down again and not breaking through. It seems like if you can't sand down to the finish grit without breaking through you get the law of diminishing returns and you have to spray again which introduces more roughness which you have to take down again.

Its been 24 hours since I sanded the acrylic Kapci 2k, I am tempted to spray SPI sealer again, but I am worried I will get peeling again even though I really doubt the SPI sealer is to blame and probably something else I am doing wrong somewhere. I think I need to sand it though again right before I spray? I know there are recoat window times, especially with wet-on-wet, but I would think it would similarly apply to sanded primers as well, I would think you need freshly sanded surfaces with freshly broken bonds thinking in a science perspective. I would think over time (maybe 24 hour period) you start to lose those freshly broken bonds at the surface of the primer and free surface energy? I know the SPI data sheet for the epoxy primer says even if it is sanded you will need to rescuff after a 7 day window.

Maybe what I could do is spray one more coat of the SPI 2K sealer but spray it with zero reducer mixed in so it will just be a regular primer? This would give me something to final sand right before spraying the basecoat to ensure adhesion and would eliminate the reducer as a variable? The only other thing is the 6501 SPI activator that I have I think has been opened over a month, which SPI says it only has a month shelf life once opened? When I sprayed it down before the Pro Spray that peeled it was freshly opened though I think maybe that day so that wasn't an issue there I don't think.
 
Sorry, I seem to keep blabbering on, but now I am thinking of maybe trying the SPI Epoxy I have and using it maybe say 1:1 then 25% reduced to make it a sealer. I will still though have the problem of using a different brand reducer though, but I feel like the epoxy would have a better chance of good adhesion. The SPI data sheet says I can spray 2 coats even when used as a sealer to fix "problem" paint jobs (which I probably have) as long as you let it sit overnight. However, it does say sand paint or primer with 180-320 before spraying the epoxy, which I have it DA sanded with 400, so not sure if I should go back over it again with 320 on the DA or what. Also, it will be white epoxy and I'm spraying a white basecoat so I think that might be hard to check for coverage.
 
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