Weld or Upol fiberglass filler to fill holes ?

Fitzee from Newfoundland. Good info and fun to watch on YouTube.

I did that several times before getting the punch tool. About half the time the stud came off, everything went flying and I had to start over. But it worked.

Yeah that's the gentleman's name. I really like the way he speaks with his laid back attitude. I've picked up several of his fabrication skills. My grinding tip comes from Ray at Pro Shapers. It was a game changer for me.
 
Yeah that's the gentleman's name. I really like the way he speaks with his laid back attitude. I've picked up several of his fabrication skills. My grinding tip comes from Ray at Pro Shapers. It was a game changer for me.
I really like Fitzees video on the tools he uses. Almost everything is simple and homemade.
He showed how to cut the guards on grinders to make them more useful but still safe.
And he noted that he rarely uses shears for sheet metal anymore, just a cutting wheel in most cases. Good stuff!
 
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Good eye, those holes are indeed windshield spray nozzle holes. Didn't see a need to install them since I can just pull over, have my wife jump out of the car and clean the front window.

I didn't want to clutter the engine compartment with a washer fluid bottle. Yeah I could relocate to the trunk but......
This way is an excellent alternative to windshield wiper. I plan to shave them on my car and I'm going to tell my wife
 
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Here's how I grind welds. I learned this Pro tip from Ray at Pro Shapers. Ray is a Master metal craftsman. He can be found on YouTube.

I had a problem taking to much material off of the adjacent metal on either side of the weld. What Ray does to combat this is to cut grinding disks into a hexagon. This way you're only using the tip of the grinding disk which makes it easier to stay on the weld.

What I do is grind the weld with a non cut disk until I have the weld ground down very close to the adjacent metal, then I switch to the hexagon shaped disk to get the rest of the weld even with the adjacent metal. Once that's done I make a couple of passes with a non cut disk to blend the weld and adjacent metal together.

2" 36 grit disk on the right with a 2" backer. 2" 36 grit hexagon disk on the left with a 1" backer.

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After grinding weld
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After grinding weld and going over it with 80 grit on a DA.
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Welds completed and dressed, ready for epoxy.
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