Epoxy and silver solder.

Chris_Hamilton

Trying to be the best me, I can be
Working on a brass piece that I had to repair a cracked area with silver solder. Does anyone know if I will have any adhesion issues with epoxy over silver solder. Obviously it will be sanded and propped.
 
What is the brass piece your working on?

If you are trying to repair a crack or split in brass, soldering will not be strong enough alone. Your best bet would be to cut a second piece of brass and solder it over the damaged piece.

"Brass is made of “varying proportions of Copper and Zink,” according to Science. Brass also contains other metals, such as lead and sometimes arsenic. There are more than 60 types of brass. We will focus on the most commonly used brass alloys found in:

  • C360: Pipes, fittings, automotive
  • C330 Marine environments, tubes
  • C260 Jewelry and Decoration
Brass C360, or free cutting brass, is commonly used in pipes and machine fittings. It has a high percentage of lead making it one of the easiest types of brass to solder.

Brass C330 or low lead brass is ideal for tubes and use in water environments. It has a low lead content and resists corrosion.

The brass used in jewelry, and decorative applications is called C260 or cartridge brass. It is high in both zinc and copper. This brass alloy is easily malleable without losing strength. Cartridge brass does not contain lead"

Be sure you have grade easy silver solder. The type of solder is important for it to work properly on brass. Yet, it is a common mistake to attempt to use lead solder and not have it work properly.

Allow your project to cool for a few minutes before cleaning it with water and baking soda. Cleaning with the water and baking soda will help remove any leftover flux. Flux can be corrosive to metals if not cleaned off.

 
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I have no idea what grade of brass it is. It's a sheet metal part (headlight eyebrow for a 911).
And yes I have already done the repair. I will probably just epoxy the part, and test it by sanding Right now don't even know if I will use it. The Headlight eyebrow that was on the car had damage. I worked most of it out on that . The replacement eyebrow supplied by the customer is the one I used silver solder on. The top screw hole cracked in half. I have used this in the past on things and etch primed over without issue. Just have never used epoxy over it. I'll do some testing. Thanks for the replies :)
 
I don't see any issues with epoxy adhesion on the silver solder as long as all the flux is removed and the you give the metal a tooth. Grit blast is nice if possible.
 
I’m not sure I’d be concerned with the strength of the repair. A silver soldered joint is very strong. And as long as any contamination is removed I can’t see where epoxy adhesion will be an issue.
 
Isn't it the brass that might be a problem? Was it painted before?
These are OEM Porsche 911 Headlight brows/buckets. They were painted. I'm leving the OEM paint on there where I can but I will have several bare areas. Short of getting a definitive answer, I plan on testing by sanding to bare metal on both pieces after applying epoxy. I'm going to prep one piece with just sanding then epoxy, the other I will apply Ad-Pro and see if that works. Worst case scenario I will use self etch then 2K urethane.
 
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