Clear Coat and Single Stage Mils...how much is too much?

Chris_Hamilton

Trying to be the best me, I can be
I got into a discussion on another forum with a guy who stated that anything more than 3 coats of clear is excessive and flowcoating, for example three coats sand, then three more makes the paint look heavy and will cause excessive chipping. He also said that anything more than three coats will not help the paint to live longer. I told him I respectfully disagreed and that it done right it makes a very noticeable difference and I have not noted any more chipping than "normal" doing it that way.

Here is what he said, do you agree or disagree with this?

"don't confuse depth of color to a finish that just looks thick and heavy.
many times shops will spray a car then sand it and spray more product AKA painting it twice so it looks like it's depth of color looks deeper. this does nothing but make a cars finish look thick and heavy. there is also the thinking that more paint helps protect the finish more. this is totally untrue!
most every paint manufacture sites no more then 3 coats for proper mil build. the reason is more paint chips easier will not flex as it should leading to checking and cracking paint down the road years later.
if your planing on color sanding and buffing you may want to add a extra coat or two so after your done wet sanding and buffing your at the proper mil build of your top coat.

when it comes to single stage or a base clear it doesn't make a difference with either in how it will hold up and last.
for a daily driven car paint manufactures only plan on your cars finish to last 5 to 8 years. we all know if you take care of your cars finish you can get many more years out of it"


Here is what he replied after I showed him some examples of SPI clear (Pebble Beach BOS) and SS (Don's Trans Am)

"yup before my retirement I owned a very successful restoration shop with many show winning cars under our belt BFD!
we too did countless so called 3 and 3 paint jobs along with countless 4 plus coat paint jobs for show only cars.
it's not coats it's call mils and every manufacture states excessive mil builds will chip easier crack and peal. as long as your not exceeding the mil builds your ok!
with a show car that sees no real road use or outdoor environment to rules do change. you can get away with 12 , 14 or even more mil build of paint product.

pic on line never show the true look of a paint job! and a car selling for a 150k sure doesn't mean the paint doesn't look proper! (
sorry Don he's talking about your car:))
sadly or not taking a car and sanding it smooth as glass what it didn't come from the factory that way may not be the right way for every job.
we have had more jobs that replicating the factory paint is more important than making it as smooth as glass with so much depth that it looks like you can stick your hand in it.
take say a 300K Ferrari or Porsche that was in a fender bender. you better match not just the color but the factory texture as well. so the 3 plus 3 is pointless!

the bottom line is you refinish a car as it's required for the purpose of the cars uses and what your looking to achieve. there is not one set rule as to one one way. "


He changes the subject kind of in his second post. Now says that he has done countless the way I described.:confused: I think he talks out of his ass. I know that Barry mentioned somewhere that he put up to 20 coats of UV on something just to prove it could be done. So I'm wondering guys who have done this with either clear or SS, have you noticed any issues?
How much is too much? I've got a Porsche 911 coming in that I plan to do that way. (three, sand, three) Owner plans to drive it. I don't forsee any issues as I plan to only use epoxy from bare metal up. How do I respond to guys like this guy?

@Barry @shine I would especially like to hear what you think. To be clear these were his reponses to me after I advised a guy with a question that he might want to do the three/sand/three on his car that he was restoring. I was not advocating it for every situation.
 
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My personal preference on show stuff is 4 coats, then sand and polish. Recently I took measurements of before and after sanding and polishing. Sanding from 800-5000 I removed roughly 2mills of clear. For some reason I thought it would have been more, but that's what I came up with.
 
The only reason I do not flow coat is because I dont paint in a booth. If I make it out with a clean job after one clearing session I dont get greedy! If you ever see me flow coating its because it was a custom deal with some flake or a fuged up the part and dont want to admit it! :D
 
Personally I have never seen any issues with chipping or road rash when doing three and three, at least anymore than what would be considered normal. And this is going back a long time back to when I was still young. We did it at a Shop I worked at with Concept all the time on the street rod stuff we worked on. And more mils always looked better than less.
I;m not old enough to have any real experience with it, but that was also the case with lacquer. More= better looking
 
I take that back, I also "flowcoat" on anything with graphics or stripes.

I have never seen any issues either, but lets be real here most of my stuff is race cars that get destroyed or cars that never get driven.
 
How do I respond to guys like this guy?
I'll let the experts continue the discussion about coats/mils and follow it with interest.
In the "Perfect Paint Job" write up it says "3-sand-3" for custom/restoration, so that is what I'm planning

As for how to respond, that is easy. Don't.

Proverbs 29:9 (ESV)
"If a wise man has an argument with a fool, the fool only rages and laughs, and there is no quiet."
 
Chris, you are extremely knowledgeable in this trade, so if someone wants help and you try to help well they can take the advice or leave it.

We all know there are plenty of ways to do this stuff and get great long lasting results. Some people just want to hear that their way is the best way, probably just insecurities. This guys sounds like he talks in circles. There is no one way to do this stuff correctly.

There are definite wrong ways though, and I know most of those!
 
So back to my question, how much is too much? I don't think three/sand/three is "too much". I think properly prepped (no build up /excess primer), that method looks outstanding and especially with using Universal and epoxy for your base. I don't know what is too much though. You Gents concur? Disagree?
 
Philosophical reply only...I've found through my musings and learnings and failures and wins that there's very little to this trade that is black and white or so absolute, yet so often, things are spoken of in absolutes. That's not something I'm used to doing in my profession as a scientist because very little of what we're doing is absolute and about the minute you state something as absolute, the next study makes you look like an ass.

I think our own experiences and learnings really drive what we believe to be the do's and do not's, and people get really attached to what they believe is correct through their own personal experiences. If a person has a child who might have been injured from a vaccine, they're probably going to become an antivaxxer regardless of the fact that there are billions of cases with results to the contrary. But it's hard to see past our own experiences.

As for myself, I've done techniques that, as described here, would have one thinking your car will spontaneously combust driving down the road, but have never had issues with them. Like spraying basecoat over 600 grit wet sanded presumably-cured epoxy. But I have 10-14 years of those experiences and on a handful of projects, not a career's worth of day in and day out, and my livelihood isn't based on it either. If I fail all I'm out is the 30 minute phone call to cry to Barry.

So if I'm thinking about Chris's questions objectively in the way I've been trained to think, it might not be too much for the right application, eg, a show car that doesn't see many miles. For a daily driver, it might be a different story.

And there's a lot of subjectivity to what we each think looks really good too, right? Granted, what I think actually is the absolute truth but for everyone else, yeah. ;)
 
So back to my question, how much is too much? I don't think three/sand/three is "too much". I think properly prepped (no build up /excess primer), that method looks outstanding and especially with using Universal and epoxy for your base. I don't know what is too much though. You Gents concur? Disagree?
I think the biggest factors affecting chip resistance are leaving too much primer on the vehicle, especially on edges and around holes, etc, and failure to activate base coat.
A few extra coats of high-quality clear are not going to meaningfully impact chip resistance, imo. Maybe a cheap/brittle clear would be a different story, but as SPI users we do not experience that problem.
 
Let me first say I am no expert but I do have an opinion on this subject, I restored a 1986 monte carlo for my best friend a few years back. When it came time for color and clear I asked Barry for advice on doing the job correctly, I sprayed 3 coats of Euro 5000 and I let the car set in the sun for a few days and got back to sanding with 800. I sprayed 4 more coats of Universal and cut and buffed, the depth and clarity are excellent and everybody else that paints around here has gave a lot of comments on the finish. If I do another restoration I am going to spray 4 coats euro then 4 coats of universal. Like OJ said, Chris you have a lot of knowledge in painting and body work and this guy you are referring to can't convince me that I did anything wrong or that what I did would bring on more chips, that is why I used Universal anyway, it stays kinda flexible and was recommended by the owner of the company.
 
My personal opinion is your just fine Chris. I’ve never experienced excessive chipping, peeling, etc from too much clear/SS. I’ve seen chipping from dry spray, not enough clear, cheap clear etc. And most importantly chipping, peeling, etc I attribute more so to the application and quality of chemicals under the clear and prep work. I can say, I’d feel better knowing I had an extra coat or two than be lacking.
 
my typical clear coat session is 4 coats, usually using universal clear. i cant tell you how many paint jobs i have done with a minimum of 4 coats up to 25 coats. in the hundreds. the # of coats for me depends on what i needed to level the artwork in the job. typical jobs i would used to do on sport bike fairings would be around 15 coats and these are bikes that are ridden hard with many miles on them over the 140 mark. i never had chipping issues with any of my paint jobs. chipping has more to do with a combination of the clear coat used and layer adhesion rather than mil thickness.
 
my typical clear coat session is 4 coats, usually using universal clear. i cant tell you how many paint jobs i have done with a minimum of 4 coats up to 25 coats. in the hundreds. the # of coats for me depends on what i needed to level the artwork in the job. typical jobs i would used to do on sport bike fairings would be around 15 coats and these are bikes that are ridden hard with many miles on them over the 140 mark. i never had chipping issues with any of my paint jobs. chipping has more to do with a combination of the clear coat used and layer adhesion rather than mil thickness.
Thanks Jim. That was my thought as well, you put it into words better than I could.
 
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