On the Dodge A100 there are a number of seams where the body panels are spot welded internal leaving a line on the outside. I have been thinking about welding these all and smoothing the body out. The main reason is I’m nervous that without splitting and blasting all these body lines, or dipping the body that there is a risk of rust stains or bubbles from moisture intrusion from the rear. What do you think?
View attachment 24611ive worked on a car that were dipped and had to fix iy 10years later that thing was blowing up in every seam on the truck. it was a bronco. i feel like there is no way to get corrosion protection back into those seams.. unless you dip the whole car in an e coat bath. thers a company that does it i think it is about 20k. i feel like the only "correct way would be to pull it apart blast seams epoxy and put back together but thats pretty labor intensive.