Thanks everyone. I think you are right in all your points. I think working back to my first coat adjustments would be probably the way to go and what I will try, maybe a point higher on air, but not 4 like I did while I was spraying. Probably the key culprit is being consistent, myself causing most of the issues, vs the gun. Thinking back on it most of my problems came from transitioning, say transitioning from the roof to the sail panel, its not really a sail panel being a truck but that rear door post. I would paint across the rear of the roof above the rear window side to side, and then hit the door post up and down. At the corner I run into issues because I have too much material in the overlaps. I ran into the same problem when I was practicing on my fenders the night before I did my cab, at the wheel well opening along the top edge I would be running straight across the fender length wise and get the top of the wheel opening with half my fan, then come back and spray the curve of the opening and end up with too much material on the top of the opening and have a run.
Ill start with the 1500 and work up from there on most of it. Shine I read over your steps in the compounding thread, thanks for sharing. I have a dewalt rotary, but I think last time I used it I was around 1000-1200 rpm on it. I assume on the flex that step 2 is probably around the same.